Engineering, Testing & Production Capabilities

What sets Malley Industries apart as a product development partner is our ability to offer design through to engineered solutions, all from one facility. Our highly skilled, creative and dedicated manufacturing specialists will take your project from conceptual design through collaborative consultation, prototyping, product verification and compliance testing, ending in project completion to satisfy your specifications.


  • Reverse Engineering, with 3D laser scanning technology

  • Engineered design (3D CAD software)

  • CNC programming for in-house machining

  • FEA (Finite Element Analysis)

  • Detailed drawings / bill of materials for production


Supported by an experienced engineering team, our in-house testing capabilities include:

  • Vehicle roof crush static load testing up to 80,000 lbs.

  • Hot soak testing (air conditioning tests)

  • FMVSS/CMVSS seat belt and safety restraint testing

  • Electrical system testing (Hi-pot, ground plane, etc…)

  • Acoustic testing (interior, exterior)

  • Light level testing

  • Carbon monoxide testing

  • Flammability testing

  • Cot, wheel chair and various retention system testing

  • Center of Gravity, weight distribution testing

  • Vehicle safety analysis signed by registered profession­al engineer

Other services and Capabilities

Our modern manufacturing facilities offer a full slate of other services and production capabilities on site, including:

  • Structured steel & aluminum fabrication and welding (MIG and TIG)

  • Vehicle electronics installations & troubleshooting: light bars, alternators, alarm systems, electric auto throttles, public address systems, GPS systems

  • Fabrication & installation of components: fibreglass, lexan, laminates, steel, aluminium and other materials

  • Thermo vacuum forming plastic, vinyl and composite components.

  • CNC machining

  • Automotive and commercial upholstery

  • Full vehicle painting services

  • Refurbishing, restoring and updating of older vehicles

  • Complete inventory of replacement parts and equipment

  • Service center network for our vehicle conversions

  • Fully audited fleet preventative maintenance program

  • Bilingual services (English/French)

For More Information:

Contact us.